AOpen DE7200 Series Betriebsanleitung Seite 159
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APPENDIX A - VFD CENTRIFUGE HMI SERVER SYSTEM
15 May 13 A-5
Appendix A-HMIServerSystem
5. Connect a CAT5 cable to Ethernet switch in Switchgear Box, and connect opposite end to
LAN 1 port on HMI Server (Figure A-6).
6. Tighten nuts properly on all cable glands to ensure proper sealing.
7. Connect a CAT5 cable from LAN 2 port of HMI Server to Ethernet switch port.
8. Connect a CAT5 cable from LAN port of customer-supplied computer to second port of
Ethernet switch.
Figure A-6. HMI Server Connection Ports
OPERATING HMI SERVER
The HMI Server System permits continuous monitoring of up to four centrifuges from a single
computer located in a non-hazardous area. A combination of DE-1000 and DE-7200 centrifuges
may be monitored. All information displayed on the local Operation screen of each centrifuge may
be viewed on the computer. System flexibility allows the operator to view all machines
simultaneously or individually.
Startup and Shutdown
Both the HMI Server and Router Switchgear Box require 220/240Vac 50/60Hz power for
operation. Units are turned on separately. Proceed as follows to turn on equipment:
1. Apply power to the HMI Server. PC will start up once power is applied. If PC does not start up,
press power button or cycle power to PC.
2. Once HMI Server boots up, the Home screen is displayed.
3. To shut down HMI Server, simply press and release power button on Server. If Server is
inaccessible, select Exit Runtime from the Setup screen. Next, select Shutdown PC on the
DeskLock Launcher.
Note! If Server is shut down, restart by cycling power or pressing power
button. Wait at least 30 seconds before re-applying power to restart the unit.
4. Turn off power to Router Switchgear Box to shut down unit.
Operation
If an existing network infrastructure having a DHCP server is not available to connect to LAN 2 of
the HMI Server, a four-port router with DHCP capability may be used. Alternatively, the LAN 1
interface may be used on the HMI Server PC to connect to the HMI Server. If desired to connect
to the LAN 1 interface, a basic 10/100 Mbps Ethernet switch will be needed. The switch would be
installed between the router box and the HMI Server PC (instead of a direct connection).
Additional PCs would then connect to this new customer-supplied switch.
- DE-7200 Centrifuge 1
- CONTENTS 5
- Section 6
- CONTENTS 7
- SECTION 1 - INTRODUCTION 9
- EQUIPMENT USE 10
- DESCRIPTION 10
- Rotating Assembly 11
- Drive Motors 12
- Control Cabinet 12
- Case and Base 13
- Vibration Switch 13
- MECHANICAL OPERATION 14
- CONTROL SYSTEM 15
- PRODUCT SUPPORT 16
- CONTACT INFORMATION 16
- SECTION 2 - SAFETY 17
- Equipment Handling 18
- Maintenance 19
- Storage 19
- MSDS’S (CONT’D) 20
- SECTION 3 - INSTALLATION 21
- STORAGE 22
- Rotating Assembly and Motors 22
- INSTALLATION SEQUENCE 23
- EQUIPMENT HANDLING 24
- EQUIPMENT HANDLING (CONT’D) 26
- Liquid Discharge 29
- Solid Discharge Chute 29
- EQUIPMENT LEVELING 29
- FEED AND FLUSH CONNECTIONS 31
- COMPRESSED AIR 33
- FEED PUMP 33
- ELECTRIC POWER CONNECTIONS 33
- Connection Options 33
- POLARITY TEST 36
- SENSOR CONNECTIONS 37
- MACHINE STARTUP 38
- GENERAL 39
- SOFTWARE VERSION 39
- OPERATING SAFETY 39
- Purge System Bypass 40
- INITIAL STARTUP 41
- INITIAL STARTUP (CONT’D) 42
- OPERATING INSTRUCTIONS 43
- NORMAL STARTUP 44
- COLD CLIMATE STARTUP 45
- OPERATION 45
- Bowl Speed 47
- Conveyor Differential Speed 47
- Pond Depth 47
- Pond Depth (Cont’d) 48
- BEARING TEMPERATURES 50
- MOTOR TORQUE TREND 50
- SYSTEM DIAGNOSTICS 51
- PERFORMANCE STATUS 51
- ALARM AND FAULT MESSAGES 52
- VFD STATUS 53
- VFD STATUS (CONT’D) 54
- PUMP VFD FAULT STATUS 54
- VFD TEMPERATURE TRENDS 55
- VFD FAULT RESET 55
- VFD FAULT RESET (CONT’D) 56
- SETUP SCREEN 56
- PUMP SETUP SCREEN 57
- CLEAN OUT 57
- CLEAN OUT (CONT’D) 58
- Automatic Cleanout 58
- Manual Cleanout 58
- NORMAL SHUTDOWN 59
- AUTOMATIC SHUTDOWN 59
- Excessive Vibration 59
- Main Bearing Temperatures 59
- Excessive Bowl Speed 60
- Conveyor Clutch Trip 60
- EMERGENCY SHUTDOWN 61
- Electric Power Shutdown 61
- Mechanical Shutdown 61
- SECTION 5 - MAINTENANCE 63
- PREVENTIVE MAINTENANCE 64
- LUBRICATION CHART 65
- GEARBOX OIL LEVEL CHECK 65
- GEARBOX OIL CHANGE 66
- DRIVE BELT REPLACEMENT 67
- PURGE SYSTEM 69
- Bypassing Purge System 69
- Initial Purge Time Setting 70
- Leakage Compensation Test 71
- Rotating Assembly Removal 73
- Cleaning and Inspection 75
- Installation 76
- RECOMMENDED SPARE PARTS 77
- TROUBLESHOOTING 79
- Troubleshooting Procedure 79
- TROUBLESHOOTING (CONT’D) 80
- Troubleshooting Chart 80
- CONTROL COMPONENT INDICATORS 98
- MAINTENANCE 100
- DE-7200VFDCentrifuge 103
- CONTROL ENCLOSURE ASSEMBLY 141
- DE-7200 EX-PROOF 460/480/60/3 141
- 16472-00-002 141
- DE-7200 EX-PROOF 380/400/3 143
- 16472-00-003 143
- DE-7200 EX-PROOF 575/600/60/3 145
- 16472-00-004 145
- DE-7200 460/480/60/3 147
- 16472-00-005 147
- PURPOSE 149
- DE-7200VFDCentrifuge 150
- INSTALLATION 156
- HMI Server Installation 156
- Electric Power Connections 156
- Ethernet Connections 157
- Appendix A-HMIServerSystem 158
- OPERATING HMI SERVER 159
- Startup and Shutdown 159
- Operation 159
- Operation (Cont’d) 160
- REFERENCE DRAWINGS 164
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