AOpen DE7200 Series Betriebsanleitung Seite 91
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MAINTENANCE
31 Dec 13 5-29
DE-7200VFDCentrifuge
ALARM AND FAULT MESSAGES
Cause Corrective Action
F3010 - Pump VFD Communications Error
Communication lost between pump
VFD and PLC
Confirm that green LED next to Ethernet cable on
Ethernet switch is lighted, indicating that hub is
functional.
Check connections between pump VFD and PLC,
and correct any defects.
Replace pump VFD, if no other defect is found.
F3011 - Pump VFD Alarm, Ref Troubleshooting Section of User Manual
Pump VFD alarm Identify alarm from operator control panel. Perform
indicated corrective action.
F3012 - Pump VFD Fault, Ref Troubleshooting Section of User Manual
Pump VFD fault Identify fault from operator control panel. Perform
indicated corrective action.
F3013 - Pump VFD Ground Warn Alarm, Ref Troubleshooting Section of User Manual
Pump VFD has detected high current
leakage to ground
Check condition of cable and all connections
between pump VFD and pump motor, and correct
any defects.
F3014 - Pump VFD In Phase Loss Alarm, Ref Troubleshooting Section of User Manual
Pump VFD has detected unbalance or
partial loss of input three-phase power
Check wiring between VFD and supply source;
correct defect(s).
Check supply power, and correct any defects.
F3015 - Pump VFD Power Loss Alarm, Ref Troubleshooting Section of User Manual
Incoming power loss or low voltage
supply
Check incoming power and correct any defect(s).
F3016 - Pump VFD Undervoltage Alarm, Ref Troubleshooting Section of User Manual
Incoming power loss or low voltage
supply
Check incoming power and correct any defect(s).
F3017 - Pump VFD Drive OL Alarm, Ref Troubleshooting Section of User Manual
Pump drive motor drawing excessive
current
Replace motor, if defective, or remove other cause of
excessive current draw. Perform autotune of pump
motor/drive.
- DE-7200 Centrifuge 1
- CONTENTS 5
- Section 6
- CONTENTS 7
- SECTION 1 - INTRODUCTION 9
- EQUIPMENT USE 10
- DESCRIPTION 10
- Rotating Assembly 11
- Drive Motors 12
- Control Cabinet 12
- Case and Base 13
- Vibration Switch 13
- MECHANICAL OPERATION 14
- CONTROL SYSTEM 15
- PRODUCT SUPPORT 16
- CONTACT INFORMATION 16
- SECTION 2 - SAFETY 17
- Equipment Handling 18
- Maintenance 19
- Storage 19
- MSDS’S (CONT’D) 20
- SECTION 3 - INSTALLATION 21
- STORAGE 22
- Rotating Assembly and Motors 22
- INSTALLATION SEQUENCE 23
- EQUIPMENT HANDLING 24
- EQUIPMENT HANDLING (CONT’D) 26
- Liquid Discharge 29
- Solid Discharge Chute 29
- EQUIPMENT LEVELING 29
- FEED AND FLUSH CONNECTIONS 31
- COMPRESSED AIR 33
- FEED PUMP 33
- ELECTRIC POWER CONNECTIONS 33
- Connection Options 33
- POLARITY TEST 36
- SENSOR CONNECTIONS 37
- MACHINE STARTUP 38
- GENERAL 39
- SOFTWARE VERSION 39
- OPERATING SAFETY 39
- Purge System Bypass 40
- INITIAL STARTUP 41
- INITIAL STARTUP (CONT’D) 42
- OPERATING INSTRUCTIONS 43
- NORMAL STARTUP 44
- COLD CLIMATE STARTUP 45
- OPERATION 45
- Bowl Speed 47
- Conveyor Differential Speed 47
- Pond Depth 47
- Pond Depth (Cont’d) 48
- BEARING TEMPERATURES 50
- MOTOR TORQUE TREND 50
- SYSTEM DIAGNOSTICS 51
- PERFORMANCE STATUS 51
- ALARM AND FAULT MESSAGES 52
- VFD STATUS 53
- VFD STATUS (CONT’D) 54
- PUMP VFD FAULT STATUS 54
- VFD TEMPERATURE TRENDS 55
- VFD FAULT RESET 55
- VFD FAULT RESET (CONT’D) 56
- SETUP SCREEN 56
- PUMP SETUP SCREEN 57
- CLEAN OUT 57
- CLEAN OUT (CONT’D) 58
- Automatic Cleanout 58
- Manual Cleanout 58
- NORMAL SHUTDOWN 59
- AUTOMATIC SHUTDOWN 59
- Excessive Vibration 59
- Main Bearing Temperatures 59
- Excessive Bowl Speed 60
- Conveyor Clutch Trip 60
- EMERGENCY SHUTDOWN 61
- Electric Power Shutdown 61
- Mechanical Shutdown 61
- SECTION 5 - MAINTENANCE 63
- PREVENTIVE MAINTENANCE 64
- LUBRICATION CHART 65
- GEARBOX OIL LEVEL CHECK 65
- GEARBOX OIL CHANGE 66
- DRIVE BELT REPLACEMENT 67
- PURGE SYSTEM 69
- Bypassing Purge System 69
- Initial Purge Time Setting 70
- Leakage Compensation Test 71
- Rotating Assembly Removal 73
- Cleaning and Inspection 75
- Installation 76
- RECOMMENDED SPARE PARTS 77
- TROUBLESHOOTING 79
- Troubleshooting Procedure 79
- TROUBLESHOOTING (CONT’D) 80
- Troubleshooting Chart 80
- CONTROL COMPONENT INDICATORS 98
- MAINTENANCE 100
- DE-7200VFDCentrifuge 103
- CONTROL ENCLOSURE ASSEMBLY 141
- DE-7200 EX-PROOF 460/480/60/3 141
- 16472-00-002 141
- DE-7200 EX-PROOF 380/400/3 143
- 16472-00-003 143
- DE-7200 EX-PROOF 575/600/60/3 145
- 16472-00-004 145
- DE-7200 460/480/60/3 147
- 16472-00-005 147
- PURPOSE 149
- DE-7200VFDCentrifuge 150
- INSTALLATION 156
- HMI Server Installation 156
- Electric Power Connections 156
- Ethernet Connections 157
- Appendix A-HMIServerSystem 158
- OPERATING HMI SERVER 159
- Startup and Shutdown 159
- Operation 159
- Operation (Cont’d) 160
- REFERENCE DRAWINGS 164
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